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5992b 1 ibs ip cdio/r 24-12/4/8(-sf) 05/2004 data sheet 5992b figure 1 ibs ip cdio/r 24-12/4/8(-sf) the ibs ip cdio/r 24-12/4/8-sf module is a version of the ibs ip cdio/r 24-12/4/8 module. the differences between the two modules will be noted, otherwise all of the details apply for both module types. cover unused m12 sockets with protective caps to ensure ip65 protection. product description the module is designed for bodyshell manufacturing systems in the automotive industry. it can be mounted directly on a flat mounting surface or on a kempf terminal box (particularly suitable for sf versions for potential routing). both module versions are designed for use with the installation remote bus. the installation remote bus carries the supply voltage for the module and i/o electronics, and also two wire pairs for additional signals. these modules can only be operated when a controller board with firmware generation g4.x or later is used.

input/output module with twelve digital inputs and four digital outputs
ibs ip cdio/r 24-12/4/8(-sf) 2 5992b local diagnostic and status indicators des. color meaning ibdiag green on: supply voltage present, bus active, no i/o error flashes (2 hz):voltage present, i/o error flashes (0.5 hz):voltage present, bus not active off: supply voltage not present rc green on: incoming remote bus connection established off: incoming remote bus connection defective rd red on: outgoing remote bus disabled off: outgoing remote bus switched on e red on: group message: overload/short circuit of sensor supply and/or of outputs off: no error us1 green on: supply voltage for module electronics and sensors present flashes: below permissible voltage range off: supply voltage not present us2 green on: supply voltage for actuators present flashes: below permissible voltage range or voltage not present in0 to in11 yellow /red yellow: input set, sensor supply present off: input not set, sensor supply present red: short circuit/overload of sensor supply (all leds of the group of four are red) out0 to out3 yellow /red yellow: output set, no short circuit /overload off: output not set, no short circuit/overload red: short circuit/overload of the relevant output
ibs ip cdio/r 24-12/4/8(-sf) 5992b 3 internal circuit diagram figure 2 internal circuit diagram ! " # $ ! " % # & % % ' ( " ! " ) ) ( * % + $ , ) - % ( ) % % " $ $ "
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ibs ip cdio/r 24-12/4/8(-sf) 4 5992b electrical isolation of the individual function areas figure 3 electrical isolation of the individual function areas installation remote bus figure 4 connection of the installation remote bus cables ! " # $ % ! & & ! & '
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ibs ip cdio/r 24-12/4/8(-sf) 5992b 5 installation remote bus cable assembly figure 5 pin assignment for the installation remote bus cables please avoid wiring errors, otherwise the module electronics may be damaged. signals ccr and scm are only required in the special application on welding robots. these two signals are carried in the hybrid cable of the installation remote bus. these signals are only supplied for the sf version through an opening in the module base plate.
- ( - ( - - ) . + 3 5 ) . 5 3 % ( # ) . + 3 5 ) . 5 3 % % % % % # % # 0 & / 0 &
# . ! 6 3 / . 4 7 3

- ( - ( - - ) . + 3 5 ) . 5 3 % ( # ) . + 3 5 ) . 5 3 % % % % % # % # , / * 7 & 0 & ! " ( " 0 & * 7 & * ) ) & . + + * / - & . $ - ) - & . - ) ! / - ) $ - ) ! / ) * ) ) & . 0 + . , ! " ! 2 &
ibs ip cdio/r 24-12/4/8(-sf) 6 5992b i/o devices position of the connectors and status indicators on the module figure 6 position of the connectors and status indicators on the module * only in the sf version input 11 is permanently connected in the module to the thermostatic switch input on the bottom of the housing and has no connection to connector 7.

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ibs ip cdio/r 24-12/4/8(-sf) 5992b 7 position of the signals on the individual connectors figure 7 signal assignment of the connectors * only in the sf version input 11 is permanently connected in the module to the thermostatic switch input on the bottom of the housing and has no connection to connector 7. . 3 . 3 5 ) . 3 . 3 % . 3 . 3 5 ) . 3 . 3 % . 3 . 3 5 ) . 3 . 3 % . 3 . 3 5 ) . 3 . 3 %
. 3 . 3 5 ) . 3 . 3 % . 3 . 3 5 ) . 3 1 . 3 % ( . 3 . 3 ( . 3 % ( " $ " . 3 ( . 3 . 3 ( . 3 % ( " $ " 2 . 3
ibs ip cdio/r 24-12/4/8(-sf) 8 5992b connection of additional signals for the sf version for the sf module version, the following additional signals can be connected to spring- cage terminals on the bottom of the module: ccr to control the welding current, scm for secondary circuit monitoring of the welding transformer and the signal from a thermostatic switch which monitors the temperature of the welding transformer. signals ccr and scm are supplied directly in the hybrid cable and evaluated by the welding controller. the input for the thermostatic switch is permanently connected in the module to input 11. this means that if you are using the thermostatic switch connector, input 11 cannot be used to connect sensors. figure 8 terminal block base on the module bottom (sf version only) assignment of the terminal block base . 8 8 3 . 8
8 3 terminal signal 1 +24 v dc (us1) sensor supply (thermostatic switch) 2 input signal for thermostatic switch (permanently connected to input 11) 3 gnd us1 4 constant current regulation 1 (ccr1) 5 constant current regulation 2 (ccr2) 6 secondary circuit monitoring 1 (scm1) 7 secondary circuit monitoring 2 (scm2)
ibs ip cdio/r 24-12/4/8(-sf) 5992b 9 housing dimensions programming data

. 8
8 3 . 8 8 3 ?
. 8 8 3 ? 8 . 8
8 3 . 8 8 3 ( $ 2 & " * % - ( ' + ' '
+ /
8 . 8 8 3 . 8
8 3 . 8 8 3 . 8 8 3
8 . 8 8 3 . 8
8 3 . 8 8 3 8 . 8
8 3 . 8 8 3 . 8 8 3 8 . 8 8 3 9 6 2 1 / 0 id code 03 hex (03 dec ) length code 01 hex input address area 2 bytes output address area 2 bytes parameter channel (pcp) 0 bytes register length (bus) 2 bytes
ibs ip cdio/r 24-12/4/8(-sf) 10 5992b assignment of inputs to the interbus process data input word assignment of outputs to the interbus process data output word interbus reference word word 0 bit 1514131211109876543210 "byte-bit" view byte byte 0 byte 1 bit 7654321076543210 module connector 55443322 not used 7766 channel/input 76543210 111098 interbus reference word word 0 bit 1514131211109876543210 "byte-bit" view byte byte 0 byte 1 bit 7654321076543210 module connector not used 1100 not used channel/output 3210
ibs ip cdio/r 24-12/4/8(-sf) 5992b 11 technical data general housing dimensions (width x height x depth) 54 mm x 150 mm x 62 mm (2.126 in. x 5.906 in. x 2.441 in.) (without connectors) operating mode process data operation with one word type of sensor connection 4-wire technology type of actuator connection 3-wire technology total power consumption see "power consumption" table on page 12 permissible operating temperature 0c to 55c (32f to 131f) permissible storage temperature -25c to 70c (-13f to +158f) degree of protection ip65, din 40050, iec 60529 class of protection class 3 vde 0106; iec 60536 humidity (operation) 100% not condensing humidity (storage) 95% not condensing air pressure (operation) 86 kpa to 108 kpa, 1500 m (4921 ft.) above sea level air pressure (storage) 66 kpa to 108 kpa, 3500 m (11483 ft.) above sea level isolated groups test voltage supply voltage us1; sensor supply 500 v ac; 50 hz for 1 minute supply voltage us2 500 v ac; 50 hz for 1 minute bus logic, incoming and outgoing remote bus 500 v ac; 50 hz for 1 minute preferred mounting position (for sf version) mounted on kempf terminal box functional earth ground connection via 17-pos. installation remote bus connector weight 560 g, typical interface interbus installation remote bus 17-pos. circular connector connection of additional signals for the sf version spring-cage terminal connection capacity (solid, stranded) 0.14 mm 2 - 0.5 mm 2 (26 awg - 20 awg)
ibs ip cdio/r 24-12/4/8(-sf) 12 5992b power consumption voltage for the bus interface 24 v dc (us1) current consumption of the bus interface 120 ma, maximum voltage for the sensor supply 24 v dc (us1) current consumption of the sensors 600 ma, maximum total consumption from us1 3.5 w, maximum actuator supply voltage (us2) 24 v dc module power consumption at us2 2.5 w, maximum total power consumption 6.0 w, maximum supply voltage (us1) nominal value 24 v dc permissible voltage range 18.5 v dc to 32 v dc, ripple included permissible ripple 3.6 v pp total current consumption at us1 720 ma diagnostics status indicator on the front of the module the voltage us1 is looped through the modules and can be tapped from the connection of the outgoing installation remote bus. the maximum continuous current carrying capacity is 7 a. sensor supply voltage nominal value us1 minus 1 v nominal current 600 ma total; 50 ma per input derating no derating protective functions electronic overload/short circuit protection the sensors are grouped in groups of four and each group is supplied by a short-circuit protected supply.
ibs ip cdio/r 24-12/4/8(-sf) 5992b 13 digital inputs number 12 inputs ( only in the sf version input 11 is permanently connected in the module to the thermostatic switch input on the bottom of the housing and has no connection to connector 7). signal level (din 19240): logic 0 logic 1 -30 v to +5 v 13 v to 30 v delay when changing signal 3 ms, typical nominal current per input 3.0 ma at 24 v, typical permissible residual current, "0" signal 1.5 ma, typical input groups the inputs for connectors 2 and 3, 4 and 5, and 6 and 7, respectively, are grouped together. diagnostics status indicator per input. the failure of the sensor supply is reported via the bus, and the error message is reset by an acknowledgment in the host. supply voltage (us2) nominal value 24 v dc permissible voltage range 18.5 v dc to 32 v dc, ripple included permissible ripple 3.6 v pp total current consumption at us2 5 a diagnostics status indicator on the front of the module the voltage us2 is looped through the modules and can be tapped to the connection for the outgoing remote bus. the maximum continuous current carrying capacity is 7 a. digital outputs number 4 outputs; 2 with a nominal current of 2 a per channel on connector 0; 2 with a nominal current of 0.5 a per channel on connector 1 minimum output voltage at nominal current us2 minus 1 v derating no derating concurrent channel derating none
ibs ip cdio/r 24-12/4/8(-sf) 14 5992b limitation of the voltage induced on circuit interruption up to -20 v, approximately protection when ground connection interrupted yes maximum leakage current, "0" signal 0.8 ma protective functions electronic short-circuit protection, free running circuit diagnostics yellow status indicator for each output; color changes to red in the event of an error; short- circuit/overload message via the bus, and storage in volatile memory on the module; the error message is reset by an acknowledgment in the host. electromagnetic compatibility emitted interference according to en 55011 class a immunity to interference according to en 61000-4-2; iec 61000-4-2 (esd) class 3, criterion 2 immunity to interference according to en 61000-4-3; iec 61000-4-3 10 v/m; criterion 1 immunity to interference according to en 61000-4-4; iec 61000-4-4 (burst) class 4; criterion 2 immunity to interference according to en 61000-4-5 (surge) class 2; criterion 2 immunity to interference according to iec 61000-4-6 (conducted) 10 v voltage dips according to namur ne21 0 ms ? 20 ms; repeat rate 1 s; criterion 1 mechanical capability vibration according to iec 60068-2-6 (operation) 5g; criterion 1 shock according to iec 60068-2-27 30g degree of protection ip65 when mounted; cover unused connectors with protective caps digital outputs (continued)
ibs ip cdio/r 24-12/4/8(-sf) 5992b 15 ordering data make sure you always use the latest documentation. it can be downloaded at www.phoenixcontact.com . description order designation order no. digital input/output module ibs ip cdio/r 24-12/4/8 27 30 06 4 digital input/output module with special functions ibs ip cdio/r 24-12/4/8-sf 27 30 07 7 protective caps for unused sensor/actuator connections (5 pcs.) ibs ip prot io 27 59 91 9 crimping pliers crimpfox rc 2,5 12 05 44 8 remote bus connector: male connector, straight female connector, straight male connector, angled female connector, angled tggm/cdio/17-st tggm/cdio/17-bu twgm/cdio/17-st twgm/cdio/17-bu 16 67 89 5 16 67 90 5 16 67 95 0 16 67 96 3
ibs ip cdio/r 24-12/4/8(-sf) 16 5992b ? phoenix contact 05/2004 technical modifications reserved tnr 90 02 54 5 phoenix contact gmbh & co. kg flachsmarktstr. 8 32825 blomberg germany + 49 - (0) 52 35 - 3-00 + 49 - (0) 52 35 - 3-4 12 00 www.phoenixcontact.com worldwide locations: www.phoenixcontact.com/salesnetwork

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